Products Built For Systems Where Performance Matters
Eagle Metalcraft manufactures precision metal enclosures, rack mount systems, and chassis for OEMs across a wide range of industries from power electronics and semiconductor equipment to industrial machinery and energy systems.
What We Build
We manufacture a range of metal housings and structural systems designed to support different applications, environments, and industries.
Custom Metal Enclosures
Fully customized housings built around your product, environment, and performance requirements.
Industrial Control Panels & housings
Durable enclosures designed for control systems and operational environments.
Custom Fabricated Assemblies
Custom fabricated assemblies bring multiple manufactured components together into a single, ready-to-use solution.
Power Supply Housings
Designed specifically for power electronics and energy infrastructure.
Rack Mount Enclosures
Standardized systems designed for scalable integration into equipment and infrastructure.
Electronic Chassis
Structural frameworks that organize and support internal components across complex systems.
Engineered For Performance
Every product we manufacture is designed to perform under real-world conditions.
Thermal Management
Designed to manage airflow, heat dissipation, and cooling requirements.
Structural Integrity
Built to support internal systems and withstand demanding environments.
Environmental
Fabrication techniques that support system protection and long-term reliability.
Custom Electronic Enclosures
Engineered around your electronics, thermal demands, service access, and real operating conditions — not a standard catalog box adapted to fit.
When the mechanical enclosure is part of the system’s performance equation, off-the-shelf solutions fall short. We build custom enclosures from the ground up, working with your engineering team to address airflow, internal layout, mounting requirements, and service access before the first piece of metal is cut. Every build accounts for the environment it will operate in and the system it needs to protect.
Capabilities
- Sheet metal and aluminum construction
- Custom cutouts, knockouts, and grommets
- EMI/RFI shielding options
- IP-rated sealing available
- Integrated mounting provisions
- Powder coat and silk screen finishing
- DIN rail and component pre-mounting
- Prototype through production runs
Applications
Industrial control systems, medical device housings, semiconductor equipment enclosures, defense electronics packaging, and telecom infrastructure cabinets where standard form factors don’t meet the requirement.
Electronic Chassis
Structural frameworks designed to organize and support internal components in complex electronic systems — where internal layout, airflow, and structural integrity directly affect performance.
A chassis isn’t just a frame. In complex electronic builds, it determines how heat moves, how boards are accessed during service, and how the system holds up under vibration or mechanical stress. We engineer electronic chassis that support your internal architecture — board mounting, cable routing, thermal management, and assembly sequence — so your integration team isn’t working around the enclosure. They’re working with it.
Capabilities
- Custom board mounting provisions
- Internal dividers and card guides
- Integrated airflow channels
- Vibration damping provisions
- Cable management routing
- Connector cutout precision
- Multi-board and backplane support
- Serviceability-first layout design
Applications
Test and measurement systems, embedded computing platforms, high-density processing equipment, avionics ground support, and complex instrumentation where chassis layout directly influences system reliability.
Rack Mount Chassis (1U – 6U)
Precision chassis built for dense systems where airflow, structure, and serviceability directly impact performance — not just packaging.
Rack-mounted systems put real constraints on mechanical design. Depth, weight distribution, connector access, airflow path, and thermal management all have to work together in a fixed, standardized footprint. We build 1U through 6U rack mount chassis with the kind of internal precision that makes integration straightforward and field service practical. If your system runs in a rack, the chassis has to earn its U-height.
Capabilities
- 1U, 2U, 3U, 4U, 5U, and 6U formats
- EIA-310 rack standard compliance
- Front and rear panel cutouts
- Integrated venting and fan provisions
- Slide rail compatibility
- Captive fastener hardware
- Card cage and guide rail options
- Blanking panels available
Applications
Network infrastructure equipment, AV and broadcast systems, defense rack systems, data acquisition platforms, industrial automation controllers, and lab instrumentation where rack density and service access are critical requirements.
Operator Interface Panels
Built for real-world use — balancing durability, accessibility, and clean integration with controls, displays, and indicators in demanding operating environments.
Operator panels take abuse. They’re touched repeatedly, in environments that aren’t always clean, by people focused on the task — not the interface. We build panels that integrate seamlessly with your controls and display hardware, with cutouts and mounting provisions that are precise enough to look intentional and durable enough to hold up over time. Labels, overlays, and surface finishes are part of the build, not an afterthought.
Capabilities
- Precision CNC-machined cutouts
- Membrane switch provisions
- Display window cutouts and bezels
- Legend plate and overlay integration
- Indicator light provisions
- E-stop and safety control mounting
- NEMA-rated sealing options
- Silk-screened labels included
Applications
Industrial machinery controls, medical device front panels, semiconductor equipment operator stations, defense system operator interfaces, and any application where the panel is a critical touchpoint between operator and system.
Sub-Assemblies
Delivered fully assembled for direct integration — reducing your internal build time, eliminating vendor coordination, and improving consistency across production runs.
Managing multiple fabrication vendors creates friction: version mismatches, tolerance stack-ups, delayed components, and inconsistent build quality. We consolidate that complexity. Our sub-assemblies combine fabricated metal structures with hardware installation, finishing, and labeling into a single deliverable. Your team receives a completed, inspected assembly ready to drop into the larger system — not a stack of parts that still need hours of work before they’re usable.
Capabilities
- Hardware pre-installed to BOM
- Multi-component bracket assemblies
- Welded and fastened sub-frames
- Finished and labeled on delivery
- Inspection documentation included
- Kitted and packaged for line use
- Consistent lot-to-lot repeatability
- Prototype-to-production scalable
Applications
OEM equipment builds where internal assembly capacity is constrained, production runs requiring consistent, pre-inspected mechanical assemblies, and development programs where reducing integration risk is a priority.
Power Supply Housings
Designed to manage heat, weight, and protection in power-dense systems where reliability isn’t optional — it’s the baseline requirement.
Power supply enclosures carry a specific set of demands that general-purpose housings don’t fully address: thermal performance, weight distribution, connector access, and protection from the electrical and mechanical stresses unique to power electronics. We build housings engineered around these constraints — with venting geometry, mounting provisions, and construction choices that reflect how the unit will actually operate, not just how it needs to be shipped.
Capabilities
- Optimized vent slot geometry
- High-current connector provisions
- Thermal pad and heatsink mounting
- Internal bus bar clearance
- Grounding stud provisions
- High-gauge steel construction
- Potting and conformal coat support
- UL-ready design support
Applications
AC/DC power supplies, DC-DC converters, power distribution units, motor drives, EV charging infrastructure, industrial UPS systems, and defense power systems requiring high reliability and thermal accountability.
Built for your industry
Enclosures and chassis designed for heat management, electrical performance, and system integration.
Precision-built structures for sensitive systems requiring tight tolerances and clean integration.
We help ensure medical systems perform reliably through precise mechanical design and integration.
We build mechanical systems for defense applications where durability and performance are critical.
Current Capabilities
All products are backed by fully integrated, in-house capabilities.
In-House Capabilities
Start Your Quote
From prototypes to production runs, our team delivers precision quotes you can trust. Get expert guidance for your next fabrication project.