We manufacture custom electronic chassis for OEM teams — designed around your internal layout, airflow requirements, and structural demands. Delivered ready to populate from our shop in Syracuse, NY.
Threaded standoffs, card guides, and PCB mounting provisions positioned to match your board layout — so integration goes in on the first attempt, not the third.
Vent geometry, fan tray provisions, and internal baffling designed around your system's heat load — moving air where it needs to go without obstructing connector access.
Stiffened, welded, or reinforced designs for systems with heavy internal components, vibration exposure, or demanding mounting configurations.
Integrated tie-down points and routing channels that keep cables organized, clear of airflow paths, and accessible during service — not just initial assembly.
Removable panels and access provisions positioned for practical field service. Your technicians can get to what they need without removing half the system.
Chassis ground lugs, bonding straps, and shielded compartment provisions for systems with emissions control or susceptibility requirements.
ISO 9001:2015 Certified — ITAR Registered
We start with your system drawings and requirements. We align on DFM before cutting begins. We build and inspect a first article chassis. Then we move into controlled production runs held to the same tolerances every time.
Every chassis ships finished, hardware-installed, and ready for your integration team — no rework required on receipt.
Materials & Specifications
We fabricate chassis from cold-rolled steel, aluminum (5052, 6061), and stainless steel. Construction methods include MIG/TIG welding, riveting, and fastened assemblies depending on your structural and serviceability requirements.
Standard tolerance is ±0.005″. Finish options include powder coat, alodine, anodize, and paint. All hardware is installed per your BOM. Chassis ship ready to populate.
Industries We Serve
We support OEM teams in defense and military electronics, test and measurement, semiconductor equipment, and industrial automation — anywhere the internal mechanical design directly affects system performance and reliability.
ITAR registered for defense programs. ISO 9001:2015 certified. USA fabricated in East Syracuse, NY.
Our integrated facility allows complete control from design through delivery. That means fewer vendors, faster turnaround, and consistent quality. Learn more about our Laser Cutting Services and Welding & Assembly.
Our laser cutting services for battery enclosures deliver clean, burr-free profiles with exceptional precision.
Eagle Metalcraft offers complete finishing solutions for custom battery enclosures, including powder coating, plating, anodizing, and silk-screening.
We use CNC press brake forming to achieve tight, repeatable bends for complex battery enclosure geometries.
Our team provides full battery enclosure assembly services, including hardware installation, gasketing, wiring, and final QC inspection.
Our battery enclosure welding capabilities include TIG, MIG, and robotic welding for high-strength, visually clean seams.
Flexible CNC machining for small, medium, and large volumes with seamless transitions to custom or contract services as part programs scale.
Customer industries include: EV, renewable energy, defense, medical, and industrial automation.
Let's Work Together
Whether you need one prototype or a full production run, our team can evaluate drawings, tolerances, and finish requirements within 24 hours.
