Rack Mount Chassis 1U–6U Every U-Height Earns Its Place In Your Rack

We build precision 1U–6U rack mount chassis for dense OEM systems where airflow, structure, and serviceability directly impact performance. EIA-310 compliant, USA fabricated, delivered ready to integrate.

What We Build

Rack-mounted systems impose strict constraints on mechanical design. We build chassis that work within those constraints — without compromising what matters inside the rack.

EIA-310 Compliant — 1U Through 6U

Dimensionally compliant with the 19" EIA-310 rack standard across all heights from 1U (1.75") through 6U (10.50") — fits and aligns in any standard rack without modification.

Front Panel Precision

CNC-machined front panel cutouts for displays, connectors, and controls held to tight tolerances — so hardware installation is clean and consistent across every unit.

Airflow Geometry

Vent placement, fan tray mounting provisions, and internal baffling designed to move heat efficiently without blocking rear connectivity or cable management access.

Slide Rail Compatible

Designed from the start for standard slide rail systems — proper clearances, retention provisions, and panel features for clean, repeatable installation and field service.

Rear Panel Connectivity

Rear panel provisions for high-density connector arrays, cable management, and power entry — laid out to your specific rear I/O configuration and depth requirement.

Structural Rigidity

Chassis that maintain flatness and alignment under internal loading — critical for systems with heavy components or those that see frequent slide-out service access.

How The Build Process Works

We support rack chassis builds from first article through production — with EIA-310 dimensional verification before every unit ships.

EIA-310 Compliant — ISO 9001:2015 Certified — ITAR Registered

1U Through 6U — Prototype To Production — One Partner

We review your U-height, depth, panel cutout layout, and internal requirements. We build a first article and verify against EIA-310 dimensional standards and your specific drawings. Then we move into production runs with consistent tolerances and finishes across every unit.

Chassis ship finished, hardware-installed, and ready for your integration team. Slide rail compatibility and blanking panels available as part of the complete build.

Materials & Specifications

Steel and aluminum — shallow to full-depth — fixed mount or slide rail

We fabricate rack mount chassis from cold-rolled steel and aluminum (5052, 6061). Available in 19″ EIA-310 standard width with depths from shallow (under 10″) to full-depth (over 24″). Fixed rack ear or slide rail compatible mounting options.

Standard tolerance is ±0.005″ on critical mounting dimensions. Finish options include powder coat and anodize. Captive fasteners, rack handles, and blanking panels installed per your BOM.

Industries We Serve

Rack Systems Built For High-Performance Environments

We support OEM teams building rack-mounted equipment for defense, networking and telecom, AV and broadcast, and industrial automation — wherever chassis precision directly affects system reliability in the field.

ITAR registered for defense rack programs. ISO 9001:2015 certified. USA fabricated in East Syracuse, NY.

Tell Us Your U-Height And We'll Take It From There.

1U through 6U, prototype to production — built to EIA-310 and delivered ready to integrate.

In House Capabilities

Our integrated facility allows complete control from design through delivery. That means fewer vendors, faster turnaround, and consistent quality. Learn more about our Laser Cutting Services and Welding & Assembly.

Laser Cutting

Our laser cutting services for battery enclosures deliver clean, burr-free profiles with exceptional precision.

Finishing

Eagle Metalcraft offers complete finishing solutions for custom battery enclosures, including powder coating, plating, anodizing, and silk-screening.

CNC Forming

We use CNC press brake forming to achieve tight, repeatable bends for complex battery enclosure geometries.

Assembly

Our team provides full battery enclosure assembly services, including hardware installation, gasketing, wiring, and final QC inspection.

Welding

Our battery enclosure welding capabilities include TIG, MIG, and robotic welding for high-strength, visually clean seams.

CNC Machining

Flexible CNC machining for small, medium, and large volumes with seamless transitions to custom or contract services as part programs scale.

Why Choose Eagle Metalcraft?

ISO 9001:2015 Certified for quality management
Made in the USA in Syracuse, NY
Rapid prototyping to full production volumes
Engineering collaboration to refine your design for manufacturability
Customer industries include: EV, renewable energy, defense, medical, and industrial automation.

Let's Work Together

Request a Quote Or Design Review

Whether you need one prototype or a full production run, our team can evaluate drawings, tolerances, and finish requirements within 24 hours.