Michael Bower has a vision for Eagle Metalcraft, and that vision includes a significant manufacturing capital investment of more than $1 million through a three-phase improvement project this year.
This manufacturing capital investment is designed to expand production capacity, modernize equipment, and improve the efficiency of Eagle Metalcraft’s factory floor operations.
“We are making this capital investment to add capacity,” Michael said.
“Our number one challenge is finding skilled trade team members that fit and contribute to our culture. The only way to stay competitive is by investing in modern equipment and improving floor and flow layout through lean initiatives.”
Phase One: Preparing the Factory Floor
On May 4, Eagle Metalcraft launched phase one of its three-phase manufacturing capital investment project.
This phase focused on reorganizing the factory floor layout to improve manufacturing efficiency and preparing the facility for new equipment arriving in Phase 2.
Facility Improvements to Support New Equipment
As part of this manufacturing capital investment initiative, Eagle Metalcraft also began replacing areas of the factory floor to better support heavy production equipment.
These upgrades prepared the facility for the arrival of new machinery, including the recent delivery of the Haas 4FV SS.
Phase Two: Expanding Manufacturing Capability
Phase two of the manufacturing capital investment project continues this month and focuses on improving production flow and adding advanced equipment.
Operational Changes in Phase Two
- Relocating the TIG welding area
- Moving spot welding machines
- Reorganizing raw material storage
- Receiving a new LVD 6 kW fiber laser
These improvements will support faster production cycles and increase overall manufacturing capacity.
Phase Three: Final Facility Improvements
The final phase of Eagle Metalcraft’s manufacturing capital investment plan will begin in October.
This phase includes removing older equipment, relocating the shipping and receiving area, and implementing a new layout for the powder coating department.
Driving Performance Improvements
“Safety, Quality, Delivery, and Cost Competitiveness are the main drivers for these improvements,” Michael said.
“We have wonderful customers, and they hold us accountable for driving these four categories to help them stay competitive as well. It’s a win-win for all of us.”
Leadership Driving Strategic Growth
Michael purchased Eagle Metalcraft from the Helmer Family in 2022 and has since implemented several strategic initiatives, including this manufacturing capital investment project.
The company is also celebrating its 70th anniversary in business.
Veteran-Owned Business Recognition
Eagle Metalcraft has become a certified Veteran Owned Small Business, opening new opportunities for federal and defense contracting.
Additionally, Michael was named the 2023 Veteran Owned Small Business Entrepreneur of the Year for Upstate New York.
Making the Factory Floor More Efficient
One of the primary goals of this manufacturing capital investment is to improve factory floor efficiency and strengthen Eagle Metalcraft’s ability to support customer growth.
Increased Productivity
Efficiency improvements lead to higher production output without necessarily increasing labor or operating hours.
By optimizing processes, streamlining workflows, and reducing waste, Eagle Metalcraft can produce more components within the same timeframe.
Cost Reduction
Manufacturing capital investment often leads directly to cost savings.
By reducing downtime, improving material flow, and optimizing resource allocation, Eagle Metalcraft can lower operational expenses across the facility.
Enhanced Competitiveness
In today’s competitive manufacturing environment, companies must continuously improve their capabilities.
This manufacturing capital investment allows Eagle Metalcraft to deliver products faster, respond to customer demand more efficiently, and maintain competitive pricing.
Quality Improvements
Modern equipment and improved processes help increase consistency and product quality.
By reducing variation and minimizing defects, Eagle Metalcraft strengthens reliability and customer satisfaction.
Scalability and Flexibility
An efficient factory floor is better positioned to handle growth.
Through this manufacturing capital investment, Eagle Metalcraft can scale production more easily while adapting to new product requirements and customer opportunities.
Employee Satisfaction and Safety
Improved layouts and modern equipment also support a safer and more comfortable work environment.
Streamlined workflows reduce physical strain and help team members work more efficiently.
Environmental Sustainability
Eagle Metalcraft is also committed to reducing environmental impact.
Efficiency improvements can lower energy consumption, minimize waste, and optimize resource usage across the facility.
Looking Ahead
“Overall, improving factory floor efficiency is a strategic decision that will yield numerous benefits,” Michael said.
A Team Focused on Growth
Michael credits the Eagle Metalcraft team for embracing the changes that come with modernization and manufacturing capital investment.
“Change is tough, and our team has been taking this all in the spirit to do more for our customers and each other,” he said.
“Everything we do is based around our wonderful team members and growing each other.”
FAQ
Below are common questions about Eagle Metalcraft’s manufacturing capital investment project.
Why is Eagle Metalcraft making a manufacturing capital investment?
The investment helps expand production capacity, modernize equipment, and improve factory efficiency.
What equipment is included in the investment?
The project includes new CNC equipment, a Haas machining center, and an LVD 6 kW fiber laser.
How will the project improve manufacturing operations?
Factory layout improvements and modern machinery will improve productivity, reduce bottlenecks, and support higher production volumes.
When will the project be completed?
The three-phase manufacturing capital investment project will conclude later this year after the final layout improvements are completed.
