Fabrication Assembly

At Eagle Metalcraft, we deliver end-to-end fabrication and assembly that moves your product from raw material to ready-to-ship. From rapid prototypes to production runs, we blend precision sheet metal expertise with disciplined build control.

Precision Fabrication. Integrated Assembly.

Choosing one accountable partner for fabrication and assembly shortens lead times, reduces scrap, and eliminates vendor ping-pong. From quoting to packaging, a single project owner keeps your build on track with documented processes and calibrated inspection.

Advanced Equipment

Fiber laser cutting, CNC punching, press brakes, spot/MIG/TIG welding, and automated hardware insertion for consistent, high-throughput results.

Wide Range Materials

Aluminum, CRS, stainless, galvanneal, pre-painted, copper/brass, and select plastics—sourced to spec with full traceability.

Tight, Repeatable Tolerances

Controlled flat-pattern and formed tolerances with bend compensation, tool standardization, and documented setups.

In-House Fixtures

Custom weld and assembly fixtures reduce variation and speed changeovers—ideal for families of parts.

Lean Flow

Kitting, kanban/VMI options, and in-line inspection compress WIP and cycle time across the build.

Scalable Lots

From prototypes and pilot runs to established production with revision control and reorder kits.

CNC-Manufacturing

Start Your Quote

Our fabrication and assembly teams build to print with disciplined DFM/DFA feedback, so parts move from laser to line to carton without stalls.

Fabrication & Assembly Capabilities

Below is a snapshot of how we turn flat sheet into finished, boxed assemblies, kept modular so you can engage any step or the whole workflow.

Laser Cutting

High-speed fiber laser for clean edges, tight nest density, and minimal burr, great for mixed materials and complex geometries.

Hardware Insertion

Automated PEM®/fastener insertion with force verification and batch reporting for quality traceability.

CNC Punching

Forming features like louvers, countersinks, embossments, and knockouts directly in the press to reduce secondary ops.

Welding (MIG/TIG/Spot)

Certified welders, approved WPS, and fixture-based repeatability for sheet and light-structural assemblies.

Metal Forming

Precision press brake forming with bend deduction libraries, backgauge programs, and bend-to-hole controls.

Surface Prep & Finishing Coordination

Media blast, vibratory deburr, chem film, anodize, powder coat, wet paint, silkscreen, and laser marking managed to your drawing.

Build With Us

When fabrication and assembly live under one roof, you get fewer handoffs, clearer accountability, and faster first-article approval—without sacrificing cost or quality.
CNC-Manufacturing

Parts That Power Industries

We fabricate and assemble components for regulated and performance-critical markets. Here are the typical deliverables we build every week.

Medical

Fabricated housings, carts, and brackets with smooth cosmetic finishes and labeled interfaces.

Product Examples

Electronics

Thermally-aware chassis and faceplates with EMC-conscious joints and consistent hardware callouts.

Product Examples

Technology & IoT

Durable small-batch enclosures with quick artwork revisions and SKU-specific kitting.

Product Examples

Defense

Reliable, documentation-driven builds with serialization and inspection records.

Product Examples

Start Your Quote

From custom fabrication to full assembly, we streamline production to deliver ready-to-use solutions built with precision and reliability.

Why Choose Us For Fabrication Assembly?

Choose Eagle Metalcraft for a single, accountable partner that handles sheet metal fabrication and assembly, hardware insertion, wiring, labeling, and pack-out under one roof. Our repeatable quality comes from clear work instructions, in-process checks, and final inspection.

Fabrication-Assembly-Services-Syracuse-NY

Let's Work Together

Request A Quote

Request a detailed quote for your metal fabrication project and benefit from precision-engineered solutions tailored to your specifications.

Frequently Asked Questions

It’s the end-to-end build of components into finished units—think hardware insertion, gasketing, wiring, labeling, test, and pack-out. We combine sheet metal fabrication with disciplined build control so parts move from raw material to ready-to-ship under one roof. See our overview on Fabrication Assembly and our full Services lineup.

Yes. We build components, sub-assemblies (PEMs, fans, wiring/electromechanical), and complete box builds with documentation to match your process. Start with the scope on Fabrication Assembly and, if you’re early, see how we bridge proto-to-production on Sheet Metal Prototype.

Popular options include AutoCAD, CorelDRAW, Adobe Illustrator, and LightBurn for design, as well as software like RDWorks and LaserGRBL for machine operation.

Clear work instructions, first-piece approvals, in-process checks, and final inspection are standard—plus traceability options when required. Review the QA callouts on Fabrication Assembly and the quality focus within Services.

Absolutely. We collaborate on manufacturable designs, stabilize processes during pilot runs, and then scale with controlled documentation. See the proto workflow on Sheet Metal Prototype and sector experience across Technology, Electronic, and Medical.

Send a BOM (with alternates), drawings/3D (STEP), wiring diagrams or test procedures if applicable, revision control, and packaging/label specs. Kick things off via the quote CTA on Fabrication Assembly or the Services page.

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